Custom Hats & Hat Decoration
Professional custom hats featuring embroidery, DTF cloth or leatherette appliqué patches, engraved leatherette patches and custom patch application.
Choose How You Want Your Hat Decorated
From traditional embroidery to full-color appliqué patches, SmoothPrints offers several ways to create professional custom headwear.
Direct Embroidery
Professional stitched logos applied directly to the hat. Ideal for businesses, workwear, teams, organizations and traditional branded headwear.
Start an embroidery project →DTF Cloth or Leatherette Appliqué Patches
Full-color DTF artwork applied to cloth or leatherette to create a durable dimensional appliqué patch. Excellent for detailed logos, gradients, small lettering and full-color artwork.
See DTF appliqué patches →Engraved Leatherette Patches
A premium leather-style patch appearance for workwear, outdoor brands, ranches, contractors, businesses and upscale custom headwear.
Start a leatherette project →Custom Patch Application
Have an existing patch or need another patch style? We can apply compatible custom patches to selected hats for a clean professional finished product.
Ask about patch application →DTF Cloth or Leatherette Appliqué Patches
Get the detail and full-color capability of DTF printing with the dimensional appearance of a patch.
Your artwork is printed and applied to a cloth or leatherette appliqué material and then finished onto the hat for a distinctive, professional appearance.
- Full-color artwork
- Fine detail and small lettering
- Great for gradients and complex logos
- Available on cloth or leatherette
- Ideal for short runs and custom orders
- Professional dimensional patch appearance
Choose Your Hat Style
Decoration options vary by hat construction, material and artwork. We can help match your design with the right hat.
How Custom Hats Work
Choose Your Hat
Select your preferred hat style, color and quantity.
Choose Decoration
Select embroidery, DTF appliqué, leatherette patch or custom patch application.
Send Your Artwork
Upload your logo or artwork and tell us where you want it positioned on the hat.
We Produce It
SmoothPrints prepares, decorates and finishes your custom headwear.
Ready to Make Your Custom Hats?
Send us your artwork, tell us the hat style and decoration method you're interested in, and we'll help you put the project together.